Scalable software solutions for work instruction authoring and deployment that are easily upgradeable as your business grows. From Free to Enterprise, we have your solution.
A free version of our LockStep software for rapid work instruction authoring and paper deployment without the hassle of formatting. Easily upgradeable to the full version of LockStep for complete image editing capabilities with no loss of data.
Software solution for the manufacturing organization that needs rapid, pictorial based work instruction authoring and paper deployment without the hassle of formatting and a direct upgrade path to an enterprise solution as needs grow.
Software solution for the aerospace, military, medical device, or other manufacturing enterprise needing electronic work instructions that are collaboratively authored, fully integrated with ERP/PLM/MES and deployed in a real time, interactive paperless environment.
LockStep - Sequence Enterprise Feature Comparison
One of the most important but least often used tools of lean manufacturing is Standardized Work(1,2). Quite simply, the principles of lean and flow production do not work well when everyone is allowed to choose the method or sequence in which to do the job; quality suffers, and productivity drops(1).
Standardized work is a detailed, documented and visual system by which associates develop and follow a series of predefined process steps. An important part are the Standardized Work Instructions which represent the current best practices for workers to follow in the completion of their jobs. They are designed to minimize process variation introduced by the worker. This reduces waste, eases problem solving and enhances productivity within a particular job or set of jobs(1). Visual Work Instructions, provide a convenient way for supervisors to check the operators’ actions and add discipline to the culture(3).
People are creatures of habit and masters of adaptation.(6) While adapting operators develop ‘best practices’ that are used to make production more efficient and hopefully easier. Standardized Work ensures that these ‘best practices’ are not lost over time and are available to set the standard for all employees (new and old) to live by.(5) In short, Standardized Work Instructions provide corporate memory of best practices.(3)
The key to Standardized Work is not having a document saying this is what the standard process is; the key is having a document that is actually used. For that reason it is essential that the work instructions are easy to use (visible and as simple as possible) and easy to update (to avoid the common problem of the process changing and the work instructions losing touch with what is actually done). (5)
If you are thinking about getting started with Standardized Work or are struggling with your current method of controlling your Standardized Work Work Combination Sheets we would welcome the opportunity to talk with you about how either LockStep or Sequence Enterprise can greatly reduce the time required for creation, revision management and deployment. To learn more, simply send us an email (
form and let us know how we can help.
Globalization connects us all, and through it, we see the growing influence of quality reach beyond individual organizations, industries, countries, or regions. International markets continue to influence each other, supply chains continue to grow increasingly international in scope, and more and more businesses are required to consider and align to the standards of multiple countries. Today’s global climate brings both challenge and opportunity, and in the face of both, we look to bring structure and stability to organizations and management systems that touch and are touched by multiple countries and varying cultures.
The influence quality has today is broader than in any other time and history, and the potential it brings is without limit. Within this setting, the 2014 World Conference on Quality and Improvement offers a forum of ideas and an international network of thought leaders, experts, and peers eager to share the best practices, tested solutions, and proven results.