Insights
TWI + VWIS: A Winning Formula for Manufacturing Success
Training within industry or TWI is quickly becoming a buzz word across a variety of industries, including manufacturing, but the concept itself is not new. TWI was developed during World War II to enable US companies to hire and train new workers to replace those who...
IoT in Manufacturing
Many companies confess to us that their companies are “old fashioned” or out of date; they often seem embarrassed at the lack of technology in their companies. We tell them that makes them normal. Alas, most manufacturing we see is not in a modern, clean,...
How to Reduce Employee Turnover Through Improved Training
In previous posts, we looked at how poor training programs lead to employee turnover, and the many different costs associated with replacing a worker in manufacturing. Bottom line: turnover impacts both productivity and profitability. But one of the most effective...
The Hidden and Visible Costs of Replacing a Manufacturing Worker
Manufacturing is the backbone of many economies, contributing significantly to both employment and GDP. In this industry, the skilled workforce is crucial for ensuring efficiency, productivity, and product quality. So why do we so casually overlook the costs of...
How Poor Training Leads to Turnover
In the high-stakes world of manufacturing, high turnover rates are a real and constant challenge. According to the Bureau of Labor Statistics, manufacturing suffers a turnover rate of 39%. Some root causes of turnover include poor working conditions, poor skills...
Continuous Improvement in Manufacturing
Good Work Instructions and Their Impact on Continuous Improvement in Manufacturing Continuous improvement is a philosophy in manufacturing, aimed at optimizing processes, increasing efficiency, reducing waste, and enhancing product quality. One of the most effective...