The Hidden and Visible Costs of Replacing a Manufacturing Worker
Manufacturing is the backbone of many economies, contributing significantly to both employment and GDP. In this industry, the skilled workforce is crucial for ensuring efficiency, productivity, and product quality. So why do we so casually overlook the costs of...
How Poor Training Leads to Turnover
In the high-stakes world of manufacturing, high turnover rates are a real and constant challenge. According to the Bureau of Labor Statistics, manufacturing suffers a turnover rate of 39%. Some root causes of turnover include poor working conditions, poor skills...
Continuous Improvement in Manufacturing
Good Work Instructions and Their Impact on Continuous Improvement in Manufacturing Continuous improvement is a philosophy in manufacturing, aimed at optimizing processes, increasing efficiency, reducing waste, and enhancing product quality. One of the most effective...
Reasons for the Resurgence of Manual Manufacturing in 2023
In a manufacturing sector that is seemingly dominated by automation and robotics, a surprising trend has emerged in 2023—the resurgence of manual assembly. Why is manual manufacturing on the rise? While automation certainly provides numerous benefits, such as...
Reducing the Burden of Work Instructions on Manufacturing Engineers
In today’s rapidly evolving manufacturing landscape, efficiency and productivity are critical. Manufacturing engineers play a vital role in ensuring smooth operation in production, but their effectiveness can be hampered by an excessive burden of writing and...
Avoiding Obsolete Work Instructions During ISO Audits
Maintaining up-to-date work instructions in manufacturing isn’t easy, but it is critical for ensuring efficiency, consistency, and compliance with industry standards. Outdated work instructions often lead to errors, delays, and even safety hazards, which is why...
10 Ways Defective Product can Damage a Brand
Customer satisfaction and quality control are cornerstones of a successful business. Happy and satisfied customers are more likely to become loyal patrons and advocates of your brand. However, when products are defective, they have the opposite effect, damaging a...
The Benefits of Standard Operating Procedures & Digital SOPs
Standard operating procedures (SOPs) outline the step-by-step processes of completing a routine task. SOPs are like maps that direct employees and teams through the stages of a project, facilitating a streamlined workflow and ensuring that each step is performed...
